Primozone Cooling Skid

PRIMOZONE COOLING SKID MODULE (CSM)

The Primozone Cooling Skid Module (CSM) is a high‑efficiency cooling solution engineered specifically for water‑cooled  Primozone GM-ozone generator. To maintain maximum ozone production and ensure uninterrupted operation, stable cooling water is essential. The CSM enables facilities to use locally available process water—freshwater or seawater—while protecting the ozone generator through a closed-loop design.

The system separates the process water loop from the ozone generator cooling loop, preventing contamination and safeguarding the generator from dirty or corrosive water. This makes the Primozone CSM the preferred cooling solution wherever on-site cooling water is available.

The Primozone CSM is equipped with a heat exchanger, either in stainless steel (SS) for fresh water or titanium for sea water (TI), and an expansion tank. The CSM makes a closed loop, with the ozone generator(s) on one side and the cooling water on the other, to prevent any dirty water contamination. Therefore, mitigating the risk of damage to the ozone generator. 

The Primozone CSM is available in a single pump or a dual pump configuration. The dual pump configuration safeguards your equipment by alternating the pumps for a safer installation.

Note: the cooling water temperature will affect the produced amount of ozone. Optimum cooling water temperature is 10°C (50°F).

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Further Information

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Applications

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Benefits of the Primozone Cooling Skid Module

  • Most energy‑efficient cooling solution for Primozone GM ozone generators

  • Cost‑effective installation and operation

  • Reliable performance in both freshwater and seawater applications

  • Extended equipment lifespan due to contamination prevention

  • Flexible sizing and pump redundancy options


  • FAQs About the Primozone Cooling Skid Module (CSM)

    1. What does the Primozone CSM do?

    The CSM cools Primozone GM ozone generators using on-site process water while protecting the generator through a closed-loop system.

    2. Why is cooling important for ozone generators?

    Ozone production generates heat. Without proper cooling, ozone output decreases and equipment may be damaged.

    3. Can the CSM use seawater?

    Yes. Titanium heat exchangers (TI) are used for seawater applications to prevent corrosion.

    4. What is the ideal cooling water temperature?

    10°C (50°F) provides the highest ozone production efficiency.

    5. What is the difference between single and dual pump configurations?

    • Single pump: Standard operation

    • Dual pump: Pumps alternate for redundancy, improving system reliability

  • 6. Does the CSM prevent contamination?

    Yes. The closed-loop design ensures process water never enters the ozone generator cooling circuit.

    7. Are larger cooling skids available?

    Yes. Primozone offers custom high-capacity cooling skid solutions on request.

    8. What sizes are available?

    The CSM is available in three standard sizes, suitable for different GM ozone generator capacities.

Key Features of the Primozone CSM

  • Energy-efficient cooling — Designed to minimize power consumption while maintaining optimal generator temperature.

  • Closed-loop protection — Prevents contamination and extends equipment lifespan.

  • Freshwater (SS) or seawater (TI) compatibility — Stainless steel heat exchangers for freshwater; titanium for seawater environments.

  • Single or dual pump configurations — Dual pump setups alternate operation for redundancy and increased reliability.

  • Three available sizes — Suitable for small, medium, and large ozone generator installations.

  • Custom large-capacity skids — Available on request for high-demand applications.

    How the Primozone CSM Works
    The CSM uses an integrated heat exchanger, circulation pump(s), and expansion tank to create a stable cooling loop.

    • Process water temperature requirement: +3°C to +20°C (37–68°F)

    • Optimal cooling temperature: 10°C (50°F) — ensures maximum ozone output

    • Closed-loop design: Protects the ozone generator from fouling, corrosion, and particulate contamination.


      This configuration ensures consistent cooling performance even in challenging industrial environments.

Applications That Require a Primozone Cooling Skid Module (CSM)


Municipal Water Treatment

Ozone generators used for drinking water purification, disinfection, and oxidation need stable cooling to maintain consistent ozone output. A CSM ensures the generator stays protected even when plant water quality fluctuates.

Wastewater Treatment Plants

Ozone is used for:

  • Odour control

  • Sludge reduction

  • Micropollutant removal

  • Colour removal

Wastewater environments often have dirty or corrosive process water, making the CSM’s closed-loop protection essential.

Aquaculture & Recirculating Aquaculture Systems (RAS)

Ozone improves water quality, reduces pathogens, and increases fish health. The CSM allows the use of seawater or freshwater while preventing contamination of the ozone generator.

Industrial Process Water Treatment

Industries using ozone for oxidation, disinfection, or contaminant removal rely on stable cooling:

  • Chemical manufacturing

  • Petrochemical plants

  • Pulp & paper mills

  • Textile dyeing facilities

These sites often have variable water quality, making the CSM’s heat exchanger and closed loop vital.

Food & Beverage Production

Ozone is used for:

  • CIP (clean-in-place)

  • Surface sanitation

  • Bottling line sterilisation

  • Ingredient water treatment

A CSM ensures the ozone generator runs at peak efficiency even during high-demand production cycles.

Pharmaceutical & Biotech Facilities

These industries require ultra-reliable ozone systems for:

  • High-purity water

  • Disinfection

  • Biofilm control

The CSM ensures temperature stability and contamination-free cooling.

 Cold Storage & Food Processing Plants

Ozone is used for air treatment, mould control, and extending shelf life. Cooling skids help maintain ozone generator performance in low-temperature environments.

Large-Scale Ozone Installations

Any facility running multiple GM ozone generators or high-output systems benefits from:

  • Dual pump redundancy

  • Larger custom cooling skid capacity

  • Stable, efficient cooling loops

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