Primozone System Controller

Advanced Control, Safety & Automation for Ozone Installations

The Primozone® System Controller is a highly sophisticated control unit designed to deliver complete safety, monitoring, and intelligent control of your entire Primozone ozone water treatment system. Built for flexibility and seamless integration, it provides operators with full oversight of ozone production, system performance, and operational efficiency.

Capable of managing up to five ozone generators simultaneously, the controller automatically adjusts ozone output based on real‑time demand—ensuring optimal performance, reduced energy consumption, and consistently low operating costs.

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Further Information

Specifications

Applications

Smart, Scalable Ozone System Management

The system controller is engineered for environments where ozone demand fluctuates throughout the day, season, or process cycle. With proportional capacity adjustment, the controller ensures:

  • Energy‑efficient ozone production

  • Stable system performance

  • Reduced operational costs

  • Automatic optimisation

This makes it ideal for municipal water treatment, wastewater plants, aquaculture, industrial oxidation, and any application requiring precise ozone dosing.

Advanced Ozone Generation Control

The Primozone control philosophy focuses on clarity, precision, and reliability. Operators can easily set ozone production levels and monitor all critical parameters, including:

  • Oxygen consumption

  • Energy use

  • Real‑time ozone output

  • System performance trends

  • Historical data for benchmarking

This provides a complete overview of system behaviour, enabling smarter decision‑making and long‑term optimisation.

FAQs – Primozone System Controller

1. How many ozone generators can the system controller manage?

The controller can manage up to five Primozone ozone generators as standard.

2. Does the controller adjust ozone output automatically?

Yes. It adjusts ozone production proportionally based on real‑time demand, saving energy and reducing operating costs.

3. Can the controller integrate with external systems?

Absolutely. It connects easily to external control systems, SCADA platforms, and plant automation networks.

4. Does it provide remote access?

Yes. Operators can access the controller remotely over the internet with full functionality.

5. What kind of alarms does it include?

The controller logs disturbances automatically and can send alerts via SMS or to external systems.

6. Can I monitor energy and oxygen consumption?

Yes. The controller provides real‑time and historical data for oxygen use, energy consumption, and ozone output.

7. Is it suitable for large‑scale ozone installations?

Yes. It is designed for municipal water plants, industrial facilities, aquaculture systems, and any application requiring precise ozone control.


FAQs – Applications for Ozone System Controllers

1. Why do ozone systems need a controller?

To automate ozone production, maintain safety, reduce energy use, and ensure consistent treatment performance.

2. How many ozone generators can the Primozone controller manage?

Up to five generators as standard.

3. Do system controllers reduce operating costs?

Yes. They adjust ozone output based on real‑time demand, reducing oxygen and energy consumption.

4. Can the controller integrate with SCADA or external systems?

Yes. It is designed for full integration with plant automation systems.

5. Is remote access available?

Yes. Operators can monitor and control the system over the internet.

6. Which industries benefit most from system controllers?

Water treatment, wastewater, aquaculture, food processing, pharma, odour control, and industrial oxidation.

7. Does the controller provide alarms and notifications?

Yes. It logs disturbances and can send alerts via SMS or to external systems.


Built‑In Alarms, Alerts & Remote Access

The system controller includes a comprehensive alarm and notification suite:

  • Automatic disturbance logging

  • SMS alert capability

  • Integration with external control systems

  • Remote access over the internet

Operators can monitor and control the system from anywhere, with the same functionality available remotely as onsite.

Key Features of the Primozone System Controller

  • Controls up to five ozone generators

  • Automatic ozone capacity adjustment

  • Energy‑saving proportional control

  • Real‑time monitoring & historical data

  • Built‑in alarms & SMS notifications

  • Remote access capability

  • Flexible integration with external systems


Applications That Use Ozone System Controllers

A system controller is essential anywhere ozone production must be monitored, automated, adjusted, or coordinated across multiple generators. The Primozone System Controller is used in applications where precision, safety, and efficiency are critical.

Here are the key industries and processes that rely on system controllers for optimal ozone performance.

Municipal Drinking Water Treatment

Ozone demand fluctuates based on:

  • Seasonal water quality

  • Flow rate changes

  • Organic load variations

A system controller automatically adjusts ozone output to maintain consistent disinfection and oxidation performance.

Wastewater Treatment Plants

Used for:

  • Micropollutant removal

  • COD/BOD reduction

  • Tertiary treatment

  • Sludge reduction

Controllers ensure stable ozone dosing even when influent quality changes hourly.

Aquaculture & RAS Facilities

Ozone levels must be tightly controlled to avoid overdosing. Controllers manage:

  • Multiple ozone loops

  • Variable flow rates

  • Real‑time ORP feedback


Industrial Process Water Treatment

Industries such as:

  • Petrochemical

  • Pulp & paper

  • Mining

  • Electronics manufacturing

use controllers to maintain consistent oxidation performance across changing production cycles.


Food & Beverage Production

Controllers manage ozone for:

  • CIP systems

  • Ingredient water

  • Surface sanitation

  • Packaging line sterilisation

Demand varies throughout the day, making automation essential.


Pharmaceutical & Biotech Water Systems

Used in:

  • Purified water loops

  • WFI systems

  • Biofilm control

Controllers ensure precise ozone dosing and provide full traceability.


Odour Control & Air Treatment

For:

  • Rendering plants

  • Pet food factories

  • Waste sites

  • Anaerobic digestion plants

Controllers adjust ozone output based on airflow, VOC load, and process conditions.


NOx Reduction & Pollution Control

Ozone dosing must be precisely controlled for:

  • Chemical plants

  • Incinerators

  • Metal finishing

  • Refineries

Controllers ensure stable oxidation performance and compliance with emissions limits.


Cold Storage & Food Preservation

Ozone levels vary depending on:

  • Temperature

  • Humidity

  • Occupancy

  • Product load

Controllers maintain safe, effective ozone concentrations.


Pilot Plants & R&D Facilities

Research environments require:

  • Precise control

  • Data logging

  • Remote access

  • Flexible configuration

A system controller provides all of these.



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