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Discover our range of AirSep Nitrogen Generators, designed to provide a reliable, continuous supply of high-purity nitrogen gas directly on site. AirSep nitrogen generation systems use advanced gas separation technology to produce nitrogen from compressed air, helping businesses reduce their reliance on delivered nitrogen cylinders or bulk gas supplies.
Whether you require nitrogen for food and beverage packaging, laser cutting, heat treatment, electronics, oil and gas, chemical processing, tank blanketing or other industrial applications, AirSep offers nitrogen generation solutions designed around a wide range of flow, purity and pressure requirements.
Generating nitrogen on site can provide greater control over your gas supply while helping to reduce the logistical requirements associated with delivered nitrogen.
AirSep nitrogen generators are designed for continuous operation and can provide an automated source of nitrogen whenever it is required. Depending on the application and system configuration, AirSep offers both PSA nitrogen generators and membrane nitrogen generation systems.
AirSep's N2WAVE™ PSA nitrogen generator range uses carbon molecular sieve (CMS) to separate nitrogen from compressed
air. The twin-tower process allows one adsorption vessel to produce nitrogen while the other is regenerated, providing a continuous supply of product gas.
Pressure Swing Adsorption (PSA) technology is well suited to applications requiring higher nitrogen concentrations. AirSep PSA nitrogen systems use carbon molecular sieve technology to separate nitrogen from compressed air.
The current AirSep N2WAVE™ Twin Tower Series can provide nitrogen flows from approximately 19 CFM to 2,041 CFM at 95%
purity, with higher-purity configurations available up to 99.999%,
depending on flow and system requirements. Product pressures can reach up to 124 PSIG.
AirSep also offers modular PSA nitrogen generator systems, providing additional flexibility where a scalable or space conscious installation is required.
PSA nitrogen generation can be an effective solution for businesses that need a dependable supply of nitrogen without
relying entirely on external gas deliveries.
Typical benefits include:
AirSep Membrane Nitrogen Generators
AirSep also offers membrane nitrogen generators for applications where nitrogen concentrations typically between 95% and 99% are suitable.
Membrane technology separates nitrogen from compressed air using selective permeation through hollow-fibre membranes.
AirSep membrane systems are designed for applications where a reliable, low-operating-cost nitrogen source is required, including certain oil and gas, manufacturing, food and beverage and automotive applications.
Membrane nitrogen generators can be particularly useful where portability, compact installation or remote operation is important.
AirSep nitrogen generators are used across a broad range of industries and processes.
Nitrogen is widely used throughout food and beverage production and packaging. Applications include:
Nitrogen can be used in numerous manufacturing processes, including:
AirSep specifically lists laser cutting, heat treatment, soldering, brazing and other manufacturing applications among its nitrogen generator applications.
Nitrogen generation is used for applications such as:
Nitrogen can provide an inert atmosphere for a variety of chemical processes, including:
High-purity nitrogen can be used in electronics manufacturing for applications including:
Nitrogen can also be used in high-pressure plastic injection moulding and other plastics manufacturing applications.
Nitrogen generation can support applications such as:
These application areas are consistent with AirSep's published nitrogen generator applications.
An AirSep nitrogen generator is an on-site gas generation system that produces nitrogen from compressed air. AirSep offers both PSA and membrane-based nitrogen generation technologies for different purity and application requirement
An AirSep PSA nitrogen generator uses carbon molecular sieve to separate nitrogen from compressed air. The system operates using adsorption vessels that alternate between nitrogen production and regeneration, allowing a continuous supply of nitrogen gas.
The achievable nitrogen purity depends on the generator technology, model, flow rate and operating conditions. AirSep's N2WAVE Twin Tower PSA systems can be configured for purity levels ranging from approximately 95% to as high as 99.999%, depending on the required flow.
PSA nitrogen generators use carbon molecular sieve adsorption and are suited to higher nitrogen concentration requirements. AirSep membrane nitrogen generators use selective permeation through hollow-fibre membranes and are generally suited to nitrogen concentrations of approximately 95% to 99%.
Yes. AirSep nitrogen generators are designed to provide a continuous supply of nitrogen. PSA systems use alternating adsorption and regeneration cycles so that nitrogen production can continue while individual vessels regenerate.
AirSep nitrogen generators are used across industries including food and beverage, manufacturing, metal processing, oil and gas, power generation, electronics, chemical processing, plastics, pharmaceutical and automotive applications.
AirSep nitrogen generators produce nitrogen from a compressed-air source. The complete installation therefore requires a suitable source of clean, dry compressed air, whether that is an existing compressor system or a packaged compressed-air solution.
Yes. Laser cutting is one of the manufacturing applications listed by AirSep for its nitrogen generation systems. The appropriate nitrogen purity, flow and pressure will depend on the laser system and cutting application.
For many continuous-use applications, an appropriately sized on-site nitrogen generator can provide an alternative to delivered nitrogen cylinders or bulk nitrogen. Suitability depends on your required flow, purity, pressure and operating pattern.
The main factors are required nitrogen purity, flow rate, outlet pressure, application, operating hours and available compressed-air supply. Our technical team can help you assess these requirements and select an appropriate AirSep system.
Operating costs depend on the generator model, nitrogen purity, flow rate, compressed-air supply and local energy costs. AirSep designs its nitrogen generation systems for efficient continuous operation and identifies reduced delivery-related costs as a potential long-term benefit of on-site nitrogen generation.
We can provide advice on AirSep nitrogen generator selection, sizing and application requirements. Contact our team to discuss your nitrogen requirements and available options.
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